Product Family 06

Overhead / Aerial Bundled Cables

Overhead line conductors and aerial bundled cables for distribution networks.

Family at a glance

Family code
06
Rated voltage
1 kV and 10 kV insulated; bare conductors to the line voltage
Constructions published
5
Sizes covered
10–630 mm²
Certificates
Stated per construction

Scope

Voltage range: 1 kV and 10 kV insulated; bare conductors to the line voltage

This family covers two different things that hang on the same poles: insulated overhead cable for low and medium voltage distribution lines, and bare conductor for distribution and transmission spans. Insulated cable carries its own insulation and is used where clearance, vegetation or theft constrain the line. Bare conductor relies on air clearance, and is chosen on strength-to-weight ratio and span length.

Aluminium and steel-reinforced aluminium are used rather than copper for most of this family, because weight and cost decide these lines. Copper-conductor insulated 10 kV constructions are documented where the project specifies them.

Key characteristics

  • Insulated types documented at 1 kV (JKLYJ) and 10 kV (JKYJ-10 in copper, JKLGYJ-10 on ACSR conductor).
  • Bare conductors: all-aluminium (LJ), aluminium conductor steel reinforced (LGJ, JL/G1A, JLHA2/G1A), and a carbon fibre composite core conductor to GB/T 32502-2018 for long spans where sag governs the design.
  • Cross-sections from 10 mm² to 630 mm², published with calculated breaking load alongside resistance and current rating — on these lines the mechanical figure sets the span, not the electrical one.
  • Tables give conductor construction as the number and diameter of wires, together with overall diameter, unit mass and DC resistance at 20 °C.

Size range at a glance

Type designation Construction Rated voltage Cores Sizes covered Sizes listed
JKLYJ 1 kV Al/XLPE 1 kV — 10–400 mm² 13
JKLGYJ-10 ACSR/XLPE 10 kV — as ordered 30
JKYJ-10 CU/XLPE or Al/XLPE 10 kV — 10–400 mm² 13
LJ / LGJ / JL/G1 A / JLHA2/G1 A Aluminium or ACSR (bare) N/A (system voltage per application, typically ≤ 35 kV) — 16–630 mm² 14
JL/G1 A + CFRP core (per GB/T 32502-2018) Aluminium + Carbon Fibre Reinforced Polymer core N/A (system voltage per application) — as ordered 16

Each size counted above carries its own dimensional and electrical figures in the tables further down this page. Intermediate sizes are manufactured to order.

Construction

Each entry is identified three ways: an international description, a construction code naming the material build-up, and a national type designation given for cross-reference only. Read the code string left to right — conductor, insulation, then screening, armour and sheath where fitted.

Product photographs

Photographs of builds from this family. Core count, armouring and sheath follow the specification of each order — the data sheet for your build is issued with the quotation.

  • Aerial bundled cable with two insulated cores and a bare stranded conductor twisted alongside them

    Bundled construction — insulated cores twisted with a bare conductor.

  • Aerial bundled cable cut back to show four insulated stranded cores grouped under a black sheath

    Four-core bundle, cut back to the insulated cores.

  • Aerial bundled cable ends separated in a bracket, showing insulated cores alongside bare stranded conductors

    Cores separated at the end — insulated cores with the bare conductors.

  • Bare overhead conductor made up of outer aluminium strands over a steel core, cut at the end

    Stranded bare conductor, cut to show the strand build-up.

  • Bare stranded copper conductor, laid out with the strands visible along its length

    Bare stranded copper conductor.

  • Bare stranded conductors laid together — a silver-coloured stranded conductor beside a copper one

    Bare conductors — aluminium-based and copper builds.

International description

1 kV XLPE Insulated Overhead Cable

N/A (insulated overhead) 1 kV

Construction
Al/XLPE also supplied as JKLHY (Al alloy conductor), ABC ( Aerial Bundled Cable )
Designation
JKLYJ 1 kV type code as written on the selection sheet, for cross-reference only
Ordering codes by region
Cross-reference only — see the note below the list.
China GB
JKLYJ as written on the selection sheet: JKLYJ 1 kV
Europe DIN VDE 0250-602
NFA2XCovered overhead conductor, aluminium conductor with XLPE insulation.
Russia / CIS ГОСТ 31946-2012
СИП-4
Conductor
Aluminium stranded conductor (Class 2)
Insulation
XLPE (cross-linked polyethylene), 90 °C conductor
Marking
embossed sequential length on insulation

Application For overhead power lines rated voltage 1 kV, including ABC (Aerial Bundled Cable) configurations.

Execution standards

  • International (IEC) IEC 60228
  • China (GB · JB · MT) GB/T 12527-2008 (rated 1 kV)
Technical data — 13 sizes × 7 parameters
Nominal section (mm²)Conductor dia. (mm)Insulation thickness (mm)Approx. O.D. (mm)Approx. weight (kg/km)Current rating (Single-core, Al, 90 °C) (A)Current rating (Single-core, Cu, 90 °C) (A)
103.81.06.54287122
164.81.28.066115162
256.01.29.494148205
357.01.411.0126185245
508.41.412.3169225305
7010.01.414.0234285376
9511.61.616.5320350465
12013.01.618.1404395520
15014.61.820.2490450595
18516.22.022.5634510680
24018.42.225.6789595780
30020.62.228.2952665880
40023.82.230.711807701020

Source: Shenghua cable catalogue — figures transcribed from the printed catalogue.

International description

10 kV ACSR XLPE Insulated Overhead Cable

10 kV

Construction
ACSR/XLPE
Designation
JKLGYJ-10 type code as written on the selection sheet, for cross-reference only
Ordering codes by region
Cross-reference only — see the note below the list.
China GB
JKLGYJ-10 as written on the selection sheet: JKLGYJ-10
Russia / CIS ГОСТ 31946-2012
СИП-3
Conductor
Aluminium conductor steel reinforced (ACSR), Class 2
Insulation
XLPE, 90 °C

Application For overhead power lines rated voltage 10 kV.

Execution standards

  • China (GB · JB · MT) GB/T 1179-2017GB/T 14049-2008
Technical data — 30 sizes × 7 parameters
Nominal cross-section (Al/St) (mm²/mm)Outer diameter (Al/St) (mm)Max. DC resistance at 20 °C (Ω/km)Insulation thickness (mm)Approx. O.D. (mm)Approx. weight (kg/km)Current rating (Single-core, 90 °C) (A)
10/26/13.081.013.115977
16/36/1.851.7791.014.1194100
25/46/2.321.131.015.4270135
35/66/2.720.8231.016.6304160
50/86/3.200.5941.017.8375195
70/106/3.800.42171.019.6477245
70/4012/2.720.41411.021.7741245
95/1526/2.150.30581.021.7611300
95/207/4.160.30191.022.0644300
95/5512/3.450.29921.024.0851300
120/718/2.900.24221.022.6622350
120/2026/2.380.24961.024.0716350
120/257/4.720.23451.023.8787350
120/7012/3.850.23641.026.2983350
150/818/3.200.19891.024.0726400
150/2526/2.700.19391.025.6817400
185/1018/3.600.15721.026.0852450
185/2524/2.620.15421.026.8952450
185/3026/2.730.15921.027.2998450
185/4530/2.490.15641.028.01091450
240/3024/3.060.11811.029.41202550
240/4026/2.960.12091.029.41298550
300/1542/2.360.09721.030.81292635
300/2045/2.280.09521.031.61368635
300/2548/2.260.09431.031.41419635
400/2042/2.810.07101.034.31748740
400/2545/2.780.07371.034.11922740
500/3548/3.100.05731.037.32080850
630/4545/3.400.04541.040.72380990
630/5548/3.300.04511.040.72520990

Source: Shenghua cable catalogue — figures transcribed from the printed catalogue.

International description

10 kV XLPE Insulated Overhead Cable

10 kV

Construction
CU/XLPE or Al/XLPE also supplied as JKTRYJ (soft copper), JKLYJ (aluminium)
Designation
JKYJ-10 type code as written on the selection sheet, for cross-reference only
Ordering codes by region
Cross-reference only — see the note below the list.
China GB
JKYJ-10 as written on the selection sheet: JKYJ-10
Russia / CIS ГОСТ 31946-2012
СИП-3
Conductor
Class 2 stranded (Cu or Al)
Insulation
XLPE, 90 °C

Application For overhead power lines rated voltage 10 kV.

Execution standards

  • China (GB · JB · MT) GB/T 14049-2008
Technical data — 13 sizes × 7 parameters
Nominal cross-section (mm²)Conductor diameter (mm)Insulation thickness (mm)Max. DC resistance at 20 °C (Ω/km)Approx. O.D. (mm)Approx. weight (kg/km)Current rating Cu (90 °C, 3-core) (A)
103.83.41.8311.616277
164.83.41.1512.6188100
256.03.40.74913.8245135
357.03.40.54014.8315160
508.33.40.39916.1396195
7010.03.40.27617.8522245
9511.63.40.19919.6693300
12013.03.40.15821.0845350
15014.63.40.12822.61029400
18516.23.40.102124.21226450
24018.43.40.077726.41520550
30020.63.40.061928.61823635
40023.83.40.048431.82340740

Source: Shenghua cable catalogue — figures transcribed from the printed catalogue.

International description

Aluminium / ACSR Bare Overhead Conductor

N/A (bare conductor) N/A (system voltage per application, typically ≤ 35 kV)

Construction
Aluminium or ACSR (bare) also supplied as LGJ / ACSR (steel-reinforced Al), JL/G1 A (Al alloy conductor), JLHA2/G1 A (high-strength Al alloy)
Designation
LJ / LGJ / JL/G1 A / JLHA2/G1 A type code as written on the selection sheet, for cross-reference only
Ordering codes by region
Cross-reference only — see the note below the list.
China GB
LJ / LGJ / JL/G1A / JLHA2/G1A as written on the selection sheet: LJ / LGJ / JL/G1A / JLHA2/G1A
Russia / CIS ГОСТ 839-80
А / АС
Stranded conductor
aluminium or aluminium-clad steel (ACSR/ACSS)
Layer
No insulation, no sheath

Application Bare overhead power lines for field distribution.

Execution standards

  • China (GB · JB · MT) GB/T 1179-2017 (round-wire concentric lay stranded conductors)
Technical data — 14 sizes × 6 parameters
Nominal cross-section Al/St (mm²)Structure (no. / dia.) (no.×mm)Outer diameter (mm)Unit length mass (kg/km)Max. DC resistance at 20 °C (Ω/km)Calculated breaking load (kN)
167/1.705.1043.51.8023.0
257/2.156.4569.61.1274.5
357/2.507.5094.00.83325.7
507/3.009.001350.57867.9
707/3.6010.651900.401810.4
957/4.1612.502590.300913.7
12019/2.8514.253330.237317.6
15019/3.1515.754070.194321.3
18519/3.5017.505030.157425.6
24019/3.9819.906560.120532.0
30037/3.2022.408170.0968940.7
40037/3.7025.9010900.0724752.6
50037/4.1629.1013800.0573365.3
63061/3.6332.7017400.0457782.4

Source: Shenghua cable catalogue (pp. 6, 7, 8, 9) — figures transcribed from the printed catalogue.

International description

Carbon Fibre Composite Core Wire

N/A (bare conductor) N/A (system voltage per application)

Construction
Aluminium + Carbon Fibre Reinforced Polymer core
Designation
JL/G1 A + CFRP core (per GB/T 32502-2018) type code as written on the selection sheet, for cross-reference only
Ordering codes by region
Cross-reference only — see the note below the list.
China GB
JL/G1A + CFRP core (per GB/T 32502-2018) as written on the selection sheet: JL/G1A + CFRP core (per GB/T 32502-2018)
Core
Carbon Fibre Reinforced Polymer (CFRP)
Outer strands
Aluminium alloy (per GB/T 32502-2018)

Application Long-span transmission lines, large-capacity overhead lines. Lightweight, low sag, high strength.

Execution standards

  • China (GB · JB · MT) GB/T 32502-2018 (carbon fibre composite core aluminium conductor)
Technical data — 16 sizes × 7 parameters
Nominal cross section (Al/St) (mm²)Aluminium cross-section (mm²)Aluminium structure (no.×mm)Carbon core numberOuter diameter (mm)Unit length mass (kg/km)Max. DC resistance at 20 °C (Ω/km)
150/20150.015×2.6215.3452.80.190
185/25185.015×2.8216.0527.60.154
185/30185.015×2.85216.6566.60.1509
240/30240.015×3.20218.7718.20.1183
240/40240.015×3.35219.0738.70.1163
300/30300.024×2.98221.2883.70.0951
300/40300.024×3.05221.3904.10.0934
300/50300.024×3.20221.5927.60.0929
400/35400.033×2.85224.51169.20.0698
400/40400.033×2.92224.51179.80.0699
400/50400.033×3.05224.71203.40.0698
450/45450.036×3.35326.11329.00.062
500/45500.036×3.30327.41462.30.0561
500/55500.030×3.55327.71488.80.0561
560/50560.042×3.55329.41642.30.050
630/55630.042×3.65330.51833.80.0445

Source: Shenghua cable catalogue — figures transcribed from the printed catalogue.

On current ratings. The in-air and in-soil values in the tables above are catalogue figures for the construction listed. The rating available to your circuit depends on how it is installed — installation method, ambient temperature, soil thermal resistivity, burial depth and grouping. Send us your installation conditions and we will rate the cable against them. How we publish data →

Type designations by region

Buyers search for a supplier by the designation their own market uses. The codes listed against each construction above are the designations this family is ordered under in China; each is given for cross-reference only, and is published only where a supporting reference exists.

Type designations are given for cross-reference, so a specification written to IEC, GB, EN, DIN VDE, BS or GOST finds the right construction. Each designation is defined by the standard named beside it. Construction, standard edition and approval route are confirmed against your specification before an order is placed.

To quote we need

Send what you have of the following — a partial enquiry still lets us start, and we will tell you which answers are missing.

  • Line voltage and whether the conductor is bare or insulated
  • Conductor material and cross-section
  • Span length, tensioning or design conditions for the line
  • The standard you work to, the quantity and the drum lengths

Request a Quote

Need a quotation for Overhead / Aerial Bundled Cables?

Send the construction, the cross-section and the quantity, and tell us which standard you work to. Our export team replies with a technical and commercial proposal.