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What technical factors determine the minimum bending radius requirements for cable installations, and how do different cable components influence this critical parameter?

Cable bending radius—the smallest diameter a cable can be curved without structural damage—is governed by four primary factors: overall cable dimensions (larger diameters require greater radii), conductor configuration (stranded conductors tolerate tighter bends than solid cores), insulation material properties (rigid materials like PVC demand larger radii than flexible elastomers), and reinforcing components (armored or shielded cables need additional clearance to prevent armor fracture or shield delamination).   These variables interact synergistically: a 10mm diameter cable with solid copper conductors and PVC insulation might specify a 100mm minimum radius, while the same diameter with stranded conductors and silicone insulation could allow 60mm bends. Installation standards further differentiate between static (fixed routing) and dynamic (repeated flexing) applications, with dynamic scenarios typically requiring 2–3 times the static radius to accommodate mechanical stress over time. Proper adherence prevents insulation cracking, conductor breakage, and performance degradation in critical systems from building wiring to industrial machinery.  

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